diff --git a/Housing/RP2350_MIDI_Lighter_Definition.scad b/Housing/RP2350_MIDI_Lighter_Definition.scad index 03fcde8..98b91dd 100644 --- a/Housing/RP2350_MIDI_Lighter_Definition.scad +++ b/Housing/RP2350_MIDI_Lighter_Definition.scad @@ -145,21 +145,23 @@ module GC9A01A_Cover_Cutout(thickness) } } -module GC9A01A_Cover_Plate(thickness, scale_factor) +module GC9A01A_Cover_Plate(thickness, scale_factor, cutout=false) { - Circle_Cutout_D = Screw_Pit_M3; - - translate([0, 0, thickness/2]) + Plate_X = 40*scale_factor; + Plate_Y = 47*scale_factor; + + translate([0, 0, thickness/2]) difference() { - translate([ 0, 20, 0]) roundedBox([40*scale_factor, 47*scale_factor, thickness], 5, true, $fn = $preview ? 32 : 100); - // translate([22, 24, 0]) cylinder(d=Circle_Cutout_D, h=3*thickness, center=true, $fn = $preview ? 32 : 100); + translate([0, 20, 0]) roundedBox([Plate_X, Plate_Y, thickness], 5, true, $fn = $preview ? 32 : 100); + if(cutout == false) { + + GC9A01A_Cover_Cutout(10); + + translate([-Plate_X/2-10+Screw_Pit_M3, 20-Plate_Y/2-10, 0]) + translate([0.5, Screw_Pit_M3-1.2, 0]) roundedBox([20, 20, 20], Screw_Pit_M3/1.8, true, $fn = $preview ? 32 : 100); + } - translate([-16.3, -1.7, 0]) { - // cylinder(d=Circle_Cutout_D, h=3*thickness, center=true, $fn = $preview ? 32 : 100); - // translate([-Circle_Cutout_D/4, 0, 0]) cube([Circle_Cutout_D/2, Circle_Cutout_D, 3*thickness], center=true); - translate([-2, -Circle_Cutout_D/4, 0]) cube([Circle_Cutout_D-4, Circle_Cutout_D/2, 3*thickness], center=true); - } } } diff --git a/Housing/RP2350_MIDI_Lighter_Housing.scad b/Housing/RP2350_MIDI_Lighter_Housing.scad index 76280cc..2a7ee4c 100644 --- a/Housing/RP2350_MIDI_Lighter_Housing.scad +++ b/Housing/RP2350_MIDI_Lighter_Housing.scad @@ -7,7 +7,7 @@ include include -Show_FAD_Logo = false; +Show_FAD_Logo = true; Show_PCB = false; Debug_Present = true; $preview = false; @@ -25,25 +25,21 @@ if(Show_PCB) // translate([0, 0, eps]) // Top(); -Top_Wall(1); +// Top_Wall(); // Bottom(); // rotate([0, 180, 0]) -// Display_GC9A01A_Cover(); +translate([0, 0, eps]) Display_GC9A01A_Cover(); module Display_GC9A01A_Cover() { - color([0.4, 1.0, 0.4], 1.0) + color([0.4, 0.4, 1.0], 1.0) translate([0, 0, +Spacer_Top_Height + PCB_T/2 + Cover_T_T + 0.0]) difference() { - translate(GC9A01A) - difference() { - GC9A01A_Cover_Plate(1.0, 1); - GC9A01A_Cover_Cutout(10); - } + translate(GC9A01A) GC9A01A_Cover_Plate(1.0, 1, false); Screw_Pits_M3(10); } } @@ -65,7 +61,7 @@ module Top() } Screw_Holes_M3(); - Top_Wall_Screw_Plates(0.6, -eps, true); + // Top_Wall_Screw_Plates(0.6, -eps, true); translate([0, 0, +Cover_T_T]) Screw_Pits_M3(1); translate(Rotary_Encoder) Screw_Drill(7.5); translate(GC9A01A) GC9A01A_Cutout(5*Cover_T_T); @@ -76,7 +72,7 @@ module Top() translate(Rotary_Encoder) cylinder(d=15, h=100, center=false, $fn = $preview ? 32 : 100); translate([0, 0, -0.5]) // Penetration Depth - translate(GC9A01A) GC9A01A_Cover_Plate(10, 1.02); + translate(GC9A01A) GC9A01A_Cover_Plate(1, 1.02, true); } translate([0, 0, -Spacer_Top_Height - PCB_T/2]) PCB_Cutouts_Top_Plate(); @@ -106,7 +102,7 @@ module Top_Plate() roundedBox([PCB_W + Cover_O_Factor*Cover_O, PCB_H + Cover_O_Factor*Cover_O, Cover_T_T], 1.0, true, $fn = $preview ? 32 : 100); } -module Top_Wall(gallery_width = 1) +module Top_Wall() { union() { @@ -116,19 +112,35 @@ module Top_Wall(gallery_width = 1) { translate([PCB_W/2, PCB_H/2, +Wall_T_H/2]) difference() { - roundedBox([PCB_W + 2*Cover_O, PCB_H + 2*Cover_O, 1*Wall_T_H], 2, true, $fn = $preview ? 32 : 100); - cube([PCB_W + 1*Cover_O, PCB_H + 1*Cover_O, 2*Wall_T_H], center=true); + roundedBox( [PCB_W + 2*Cover_O , PCB_H + 2*Cover_O , 1*Wall_T_H], 2, true, $fn = $preview ? 32 : 100); + cube( [PCB_W + 0*Cover_O + 0.5, PCB_H + 0*Cover_O + 0.5 , 2*Wall_T_H], center=true); + + translate([0, 0, +Wall_T_H/2 - Cover_T_T/2]) cube([PCB_W + 1*Cover_O, PCB_H + 1*Cover_O, Cover_T_T + eps], center=true); + } + + union() + { + // Around the Power Plug Connector + Top_Wall_Add_Inner_Wall("top", 6, 21, 2, 40.5); + Top_Wall_Add_Inner_Wall("right", 6, 21, 2, 55.88); + + // Around the LED Connector + X_Offset = 6.25; + Top_Wall_Add_Inner_Wall("top", 6, 12.0, 2, 19.05-X_Offset); + Top_Wall_Add_Inner_Wall("top", 6, 12.0, 2, 19.05+X_Offset); + translate([15, 0, 0]) Top_Wall_Add_Inner_Wall("left", 3.5, 12, 2, 65.5); } - Top_Wall_Gallery(gallery_width); } translate([PCB_W/2, PCB_H/2, +Wall_T_H/2]) { - Top_Wall_Remove_Part("top", Wall_T_H-Cover_T_T/2, 10.5, MOLEX[0]); + Top_Wall_Remove_Part("top", Wall_T_H-Cover_T_T/2, 5, MOLEX[0]); + Top_Wall_Remove_Part("top", 8+PCB_T/2, 10.5, MOLEX[0]); Top_Wall_Remove_Part("bottom", 3.5, 10, Audio_Jack[0]); Top_Wall_Remove_Part("right", 6.5, 3.5, Button[1]); + translate([-Cover_O, 0, 0]) Top_Wall_Remove_Part("right", PCB_T/2 + 8.0, 8.0, Button[1]); Top_Wall_Remove_Part("right", PCB_T/2+2.5, 16, USB_C[1]); // Cutout for Debug Connector @@ -136,10 +148,17 @@ module Top_Wall(gallery_width = 1) Top_Wall_Remove_Part("left", PCB_T/2+6, 7, 28.575); } } + translate([7, -6, Wall_T_H-3+eps]) translate(Mounting_Holes[0]) rotate([0, 0, 0]) cube([8, 8, 2], center=true); PCB_Cutouts_Top_Wall(); } - Top_Wall_Screw_Plates(0.5, Spacer_Top_Height + PCB_T/2); + difference() + { + Top_Wall_Screw_Plates(2.0, PCB_T/2 + Spacer_Top_Height - 2); + translate([4, 4, Wall_T_H/2]) translate(Mounting_Holes[3]) rotate([0, 0, 45]) cube([8, 8, Wall_T_H], center=true); + } + + translate([0, 0, Cover_T_T]) Top_Wall_Add_Inner_Wall("right", Wall_T_H, Cover_O/2, 1, Power_Plug[1]+2.5); } } @@ -155,12 +174,31 @@ module Top_Wall_Remove_Part(wall_section, height, length, position) if(wall_section == "right" || wall_section == "left") { translate([Wall_XY, position-PCB_H/2, -Wall_T_H/2+height/2 - eps]) - cube([10*Wall_T, length, height], center=true); + cube([3*Wall_T, length, height], center=true); } else if(wall_section == "top" || wall_section == "bottom") { translate([position-PCB_W/2, Wall_XY, -Wall_T_H/2+height/2 - eps]) - cube([length, 10*Wall_T, height], center=true); + cube([length, 3*Wall_T, height], center=true); + } +} + +module Top_Wall_Add_Inner_Wall(wall_section, height, length, width, position) +{ + Wall_XY = wall_section == "right" ? +PCB_W + Cover_O - length/2 - eps : + wall_section == "left" ? -Cover_O + length/2 - eps : + wall_section == "top" ? +PCB_H + Cover_O - length/2 - eps : + wall_section == "bottom"? -Cover_O + length/2 + eps : 0; + + if(wall_section == "right" || wall_section == "left") + { + translate([Wall_XY, position, PCB_T/2+Spacer_Top_Height-height/2]) + cube([length, width, height], center=true); + } + else if(wall_section == "top" || wall_section == "bottom") + { + translate([position, Wall_XY, PCB_T/2+Spacer_Top_Height-height/2]) + cube([width, length, height], center=true); } } @@ -168,7 +206,7 @@ module Top_Wall_Screw_Plates(height, height_offset, cutout=false) { Screw_Plate_Size = [ [10, 10, height], - [10, 8, height], + [10, 9 , height], [ 0, 0, 0], [10, 7, height], [16, 7, height] @@ -197,15 +235,7 @@ module Top_Wall_Screw_Plates(height, height_offset, cutout=false) } } -module Top_Wall_Gallery(gallery_width=1) -{ - translate([PCB_W/2, PCB_H/2, PCB_T/2 + Spacer_Top_Height -1/2]) - difference() - { - cube([PCB_W + 1*Cover_O, PCB_H + 1*Cover_O, 1], center=true); - cube([PCB_W + 1*Cover_O - 2*gallery_width, PCB_H + 1*Cover_O - 2*gallery_width, 2], center=true); - } -} + module Bottom() { diff --git a/Housing/RP2350_MIDI_Lighter_PCB.scad b/Housing/RP2350_MIDI_Lighter_PCB.scad index ae8c82c..75445cb 100644 --- a/Housing/RP2350_MIDI_Lighter_PCB.scad +++ b/Housing/RP2350_MIDI_Lighter_PCB.scad @@ -197,7 +197,11 @@ module Power_Plug_Cutout() translate([-3.5, 0, 0]) { translate([3.5/2, 0, 11/2-4/2]) scale([1.2, 1.2, 1.0]) cube([ 3.5, 9, 11.0+4], center=true); - translate([-10.9/2, 0, 6.4]) scale([1.0, 1.5, 1.023]) rotate([0, 90, 0]) cylinder(h=10.9, d=9, center=true, $fn=60); + intersection() + { + translate([3.5/2, 0, 11/2-4/2]) scale([1.2, 1.2, 1.0]) cube([ 25, 9, 11.0+4], center=true); + translate([-10.9/2, 0, 6.4]) scale([1.0, 1.5, 1.023]) rotate([0, 90, 0]) cylinder(h=10.9, d=9, center=true, $fn=60); + } } } @@ -290,7 +294,7 @@ module Audio_Jack(cutout = false) if(cutout == true) { translate([0, -4.25+8, 5/2]) - rotate([90, 0, 0]) cylinder(d=5, h=20, center=false); + rotate([90, 0, 0]) cylinder(d=6, h=20, center=false); } }